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What are the different types of Floor Scrubber Dryers?

What are the different types of Floor Scrubber Dryers?

Michael Kipling |

A scrubber dryer is essential for maintaining clean floors in any venue. With a variety of shapes, sizes, and power options available, how do you determine which floor scrubber dryer best meets your cleaning needs?

In this article, we explore the different categories of scrubber dryers, highlight their key functions, and discuss the scenarios in which they excel. Our goal is to provide you with a comprehensive guide to help you choose the perfect scrubber dryer for your floor cleaning requirements.

To discover the specific functions of a scrubber dryer floor cleaning machine, how they work and the advantages of having access to one, please refer to the following information 

What are the different types of Floor Scrubber Dryers?

Walk-behind Scrubber Dryers also known as pedestrian scrubber dryers

Walk-behind scrubber dryers are perfect for maintaining cleanliness in small to medium-sized floor areas. Traditionally, most of these machines featured cleaning solution and waste tank capacities ranging from 30 to 50 liters. However, recent advancements in design, technology, and innovation within the cleaning equipment industry have led to walk-behind scrubber dryers with capacities as small as 1 liter and as large as 90 liters. This means we now have machines that can effectively clean floor areas of all dimensions, from toilet cubicles and narrow corridors to rooms with obstacles and expansive halls, concourses, and event spaces. We have classified walk-behind scrubber dryers into three subcategories, as outlined below.

Super Compact Upright Scrubber Dryers

Relatively new to the market, super compact upright scrubber dryers are designed for exceptional ease of handling, making them ideal for navigating tight or cluttered spaces. Their compact design ensures outstanding manoeuvrability and a lightweight feel, enhancing comfort for the machine operator. With dimensions small enough to access hard-to-reach areas that larger machines can't, they resemble the experience of using a commercial-grade upright vacuum cleaner.

Most upright scrubber dryer models feature a swivelling dual brush head system, simplifying steering and operation. They are quiet, easy to store, and straightforward to maintain, making them suitable for daily floor cleaning and upkeep. These machines typically have smaller solution and waste tank capacities, ranging from 2 to 5 litres, in line with their compact size. Most models are battery-operated, eliminating the hazards of mains cables and providing additional freedom of movement in tight spaces. Due to their lightweight design and user-friendly operation, these machines can be handled comfortably by staff of all sizes. Examples of Super Compact Upright Scrubber dryers can be seen in the image below.

Compact Scrubber Dryers

Prior to the introduction of super compact upright scrubber dryer models, the most compact machines on the market had solution and waste tank capacities of around 15 litres. These machines, typically featuring a single rotating brush with a diameter of 15 inches, continue to be extremely popular today. Although they may struggle to reach very tight spaces like upright scrubber dryers can, they are still highly effective for cleaning small to medium-sized areas. Their compact design facilitates ease of use, transport, and storage, making them suitable for smaller schools, dental and medical offices, and veterinary clinics. With a greater capacity compared to upright scrubber dryers, they allow for extended periods of operation between filling and emptying. Additionally, they are available in both mains-powered and battery-operated options, all at an affordable price. Examples of Compact Scrubber dryers can be seen in the image below.

 

Traditional Sized Walk Behind Scrubber Dryers

These scrubber dryers come with solution and waste tank capacities ranging from approximately 30 litres to 90 litres. You will often find these models in larger supermarkets, shopping centers, and substantial educational institutions like universities. They are available in various motorised brush configurations, including single brush disc, dual brush disc, cylindrical brush disc, and oscillating movement. While a few models operate on mains power, most in this range are battery-operated and feature an integrated battery charging system. The primary advantage of a larger walk-behind scrubber dryer is its substantial solution and waste tank capacity, allowing for extended operation periods without the need for frequent refills. Due to their increased size and weight, these models can come with an additional traction motor, which assists the operator in maneuvering the machine. This feature can be particularly beneficial in locations with inclines and for staff who may struggle with the physical demands of manually pushing a machine of this scale. Examples of Traditional sized Scrubber dryers can be seen in the image below.

Ride-On Scrubber Dryers

Ride-on scrubber dryers are specialized machines designed for cleaning large floor areas in venues such as warehouses, factories, shopping malls, and other spacious environments. The operator can either sit or, in some models, stand while navigating the machine, similar to driving a small car with a steering wheel and speed controls. These scrubber dryers feature exceptionally large solution and waste tank capacities. Battery-operated, these machines are equipped with substantial battery capacity, allowing for extended runtimes between charges, often exceeding four hours of continuous use. Due to their weight and size, these machines provide remarkably high brush-to-floor pressure, enabling them to perform deep cleaning on various floor surfaces. They often come with advanced features such as programmable cleaning settings, adjustable brush pressure, and even onboard diagnostics to monitor the machine's performance and maintenance needs. Additionally, ride-on scrubber dryers may include safety features like headlights for better visibility in dimly lit areas, as well as ergonomic seating and controls to ensure operator comfort during long cleaning sessions. Examples of Ride-On Scrubber dryers can be seen in the image below.

Robotic Scrubber Dryers: Autonomous cleaning

Over the last ten years, the cleaning industry has witnessed the emergence of robotic scrubber dryer floor cleaning machines and vacuum cleaners. These innovative products are now being implemented in various locations worldwide. Cleaning professionals in sectors such as building maintenance, airports, supermarkets, and manufacturing facilities understand that floor cleaning is inherently time-consuming and labor-intensive, which also makes it relatively costly. The capability of a robotic scrubber dryer to carry out cleaning tasks alongside human workers not only saves time but also boosts productivity. These machines are equipped with advanced sensors and navigation systems, allowing them to independently map and clean large areas with precision and efficiency. By using sophisticated algorithms, they can detect obstacles, avoid collisions, and even adapt to changes in the environment, ensuring a thorough and consistent clean every time.

One of the key benefits of robotic scrubber dryers is their ability to operate during off-peak hours, such as overnight or during periods of low foot traffic. This flexibility minimises disruption to daily operations and maximises the availability of clean, safe floors for staff and visitors. Moreover, robotic scrubber dryers contribute to cost savings by reducing the need for manual labor. While they handle routine cleaning tasks, human workers can focus on more complex and value-added activities. This not only enhances operational efficiency but also improves job satisfaction among cleaning staff, as they are freed from monotonous tasks.

The integration of IoT technology in these machines allows for remote monitoring and management. Facility managers can track the performance, maintenance needs, and operational status of their robotic scrubber dryers through user-friendly dashboards, ensuring optimal performance and timely interventions when required.

As technology continues to advance, the capabilities of robotic scrubber dryers will only improve, making them an increasingly vital component in the arsenal of modern cleaning solutions. Their ability to deliver high-quality cleaning with minimal human intervention positions them as a valuable asset in maintaining cleanliness and safety standards in various environments.

It is important to note that, at present, robotic cleaning machines are significantly more expensive than those operated by humans.However, the investment in robotic scrubber dryers can be justified by the long-term benefits they offer. These machines not only reduce labor costs by allowing staff to focus on more specialised tasks, but they also enhance cleaning consistency and efficiency. Moreover, as technology evolves and production scales up, the costs associated with robotic cleaners are likely to decrease, making them more accessible to a broader range of facilities.

Scrubber Dryer commonly used terminology explained

Here are some additional explanations to complement the types of scrubber dryers previously described, detailing the terminology used by manufacturers and its importance in assisting you to make an informed decision.

Power Source - Mains Cable or Battery Operated

An important decision to make is whether to invest in mains cable or battery-operated machines, as each comes with its own set of advantages and disadvantages. Mains cable machines can be used anytime, as long as electrical sockets are available, allowing for extended operation. However, the downside is that the cable may become a nuisance in smaller spaces, presenting a trip hazard or the risk of damaging the cable, which could result in the machine malfunctioning and needing a replacement cable. With careful management, mains cables can be used safely without issues.

On the other hand, battery-operated machines are free from cable complications, making them a popular choice for adhering to health and safety guidelines. They allow operators to move freely wherever needed. The downside, however, is that battery-operated scrubber dryers are constrained by their battery capacity and runtime before requiring a recharge. Mains cable scrubber dryers are generally more affordable than their battery counterparts, neglecting battery maintenance can lead to battery failure, necessitating expensive replacements.

A relatively new innovation in the industry is interchangeable 'click-in & click-out' batteries, similar to those used in power tools. This system offers significant advantages; by purchasing extra batteries, you can charge one while using another to operate the machine. This theoretically allows for continuous cleaning without the need for mains cables. Additionally, the batteries can be charged in a safe dock rather than needing the scrubber dryer to be parked near an electrical outlet.

To make an informed decision, assess the areas where the scrubber dryer will be used. Look for any obstacles that cannot be moved and consider the number and proximity of electrical outlets, keeping in mind that mains cable scrubber dryers typically come with 15 to 20-meter cables. For battery-operated scrubber dryers, determine the size of the floor area to be cleaned and verify the runtime of the potential machine. Battery-powered scrubbers are gaining popularity, and advancements in battery technology now allow for longer usage periods without recharging.

Lithium batteries have become a standard feature or an upgrade option in scrubber dryer models. These batteries provide numerous advantages, including extended run times, reduced charging times, and enhanced battery life along with increased battery cycles. Lithium batteries are lighter than lead-acid batteries, making scrubber dryers easier to maneuver. They require less maintenance, eliminating the need for regular water top-ups, which reduces the risk of damage. A key advantage of lithium batteries is their consistent power output, ensuring efficient performance during extended cleaning sessions, especially in larger facilities. They are also more environmentally friendly, with a longer lifespan and faster charging that minimises downtime and waste.

It's simply a matter of calculating the floor area and productivity rate to ensure you select a machine with sufficient battery life for your needs. 

Scrubber Dryer Dimensions

The cleaning and scrubbing width, along with the squeegee blade suction unit's dimensions, indicate how effectively a scrubber dryer can clean a particular floor area. However, it's equally important to consider the actual physical dimensions of the scrubber dryer itself. Here are some key points to ponder:

  • Does the machine need to fit through specific doorways and tight spaces?
  • Where will the machine be kept and charged, if necessary? Additionally, is there enough space available for it?
  • Will the machine need to be transported between different locations?

Scrubber Dryer Cleaning/Working/Scrubbing Width

The cleaning width is influenced by the size and positioning of the cleaning or scrubbing brush, cleaning pad holder, or cylindrical roller, which differs from the overall machine width. This information is important for estimating the time required to clean a floor. Additionally, the dimensions of the area being cleaned are significant, especially if there are narrow gaps or passageways that the machine must manoeuvre through. A commonly used cleaning width for single rotary scrubbing brushes on compact scrubber dryers is 15 inches or 400 mm, allowing easy navigation through doorways and tighter spaces. Larger walk-behind models can feature dual rotary or cylindrical brushes, Ride-on scrubber dryers come in configurations with one, two, or three rotary scrubbing brushes.

Scrubber Dryer Squeegee Width

The squeegee suction unit effectively gathers dirty water from the back of the machine, which is then vacuumed into the waste tank. Typically, the squeegee is wider than the machine body and plays a crucial role in ensuring the machine operates efficiently. An ineffective squeegee can leave behind dirty water, making its width essential to consider; a wider squeegee covers more area, but if it's too wide for the spaces needing cleaning, it won't function properly. Most scrubber dryers come equipped with a detachable squeegee tool system, which is advantageous for storage. Generally, scrubber dryers with a cleaning width of 17 inches or 500mm and under can pass through standard doorways with the squeegee still attached. However, larger machines, such as ride-ons, may require detaching the squeegee suction tool. Therefore, it’s important to factor in the squeegee width when planning the route for a scrubber dryer.

Scrubber Dryer Tank Capacity

Scrubber dryers are designed with two tanks: one for holding the cleaning solution and the other for collecting dirty water, which is vacuumed up from the floor using the squeegee suction unit. The capacity of these tanks plays a crucial role in determining how long the scrubber can operate before needing to be refilled or emptied. Tank sizes can vary significantly, ranging from 2 liters to over 150 liters. Consider the locations for filling and emptying the scrubber dryer: do you have adequate water outlets for refilling the machine? Compact upright scrubber dryers typically have removable tanks that allow for easy filling at a standard tap and can be emptied by transporting the tank to a designated disposal area. In contrast, larger scrubber dryers usually come with integrated hoses for both filling and emptying.

Types of Scrubbing Brush/Pad options

Scrubber dryers use either a brush or a floor cleaning pad holder (drive board) that employs a rotating motion, or a cylindrical roller brush that functions like a traditional vacuum cleaner. Recent advancements also include oscillating movement. The selection of the cleaning method depends on several factors, such as the type of floor surface, its evenness, and the nature of the dirt, which all play a role in determining the most effective cleaning strategy.

Rotary Brush & pad Scrubbing: The majority of scrubber dryers utilise a rotary brush or disc cleaning method. They typically have a lower initial cost, are easier to maintain, and replacement disc brushes are less expensive than cylindrical brushes. The rotary motion is a proven technique, effectively cleaning most floor surfaces. Most rotary scrubber dryers come equipped with a scrubbing brush, and additional cleaning pad holders (drive boards) can be bought to accommodate color-coded floor cleaning pads. This versatility allows rotary scrubber dryers to tackle various floor types. Softer cleaning pads can be used on delicate surfaces like wood, while harder, more aggressive pads are suitable for concrete and tiled floors. Investing in an extra pad holder drive board enhances the versatility of a scrubber dryer.

Cylindrical Brush Scrubbing: Cylindrical brush scrubber driers maintain less bristle surface contact with the floor compared to disc brushes and can rotate up to three times faster. Many cylindrical models, especially the larger ones, come equipped with a debris tray positioned behind the brushes. This feature collects small debris from the surface, eliminating the need for pre-sweeping before cleaning and reducing the risk of blockages in the squeegee area, which enhances productivity. A cylindrical brush scrubber dryer is a floor cleaning machine that utilises long, rotating cylindrical brushes to scrub and clean floors, making it ideal for tackling loose dirt and debris on uneven surfaces or grout lines. Additional brushes of varying grades are available for purchase, including softer options for delicate surfaces and harder options for more aggressive cleaning. Typically, cylindrical brush scrubber dryers tend to be more expensive than their rotary counterparts. Our advice: if you're uncertain, choose a rotary movement machine. However, if the floor surface is extremely uneven, consider using cylindrical brush scrubber dryers, as they will maintain better contact with the floor compared to rotary disc brushes.

Orbital Scrubbing: An orbital motion scrubber dryer functions through rapid, multi-directional oscillations instead of traditional rotating or cylindrical motions, reaching speeds of up to 2,250 RPM. This vibrational action is transmitted through a cleaning pad, effectively loosening stubborn dirt from floor surfaces, making orbital scrubber dryers ideal for deep cleaning and floor restoration. Unlike rotary and cylindrical models, orbital scrubbers are designed exclusively for use with floor pads and are incompatible with floor brushes. Typically featuring a rectangular deck for the cleaning pads, these machines can clean more effectively near corners and edges. The unique movement of the scrubbing pad allows for quicker soil removal and reduced chemical usage compared to rotary or cylindrical scrubbers, presenting a more sustainable cleaning solution. The flat deck design of orbital scrubber dryers makes them ideal for flat floor surfaces. However, if a floor has undulations, the scrubbing deck may not make consistent contact, resulting in uneven cleaning of certain areas. Orbital scrubber dryers tend to be more expensive than their rotary counterparts, it is also important to consider the ongoing costs of rectangular cleaning pads, which are significantly pricier than the circular pads used in rotary scrubbers.

Traction: Machines with Movement Assistance

Pedestrian or walk-behind scrubber dryer floor cleaning machines can be equipped with traction. This feature means that the machine will have an independent motor that enables self-movement. Typically, the controls to activate, increase, or decrease speed are located on the operating handle or screen, essentially allowing the user to drive the scrubber dryer. For smaller machines, this feature may not be practical, as it adds to the overall cost. However, larger machines with bigger solution and waste tanks often benefit from additional movement assistance due to their increased weight and size. This enhancement helps reduce operator fatigue and improves maneuverability in tight spaces. Traction is particularly advantageous in areas with inclines, when transporting the machine over large distances—such as from one building to another—and in situations where the machine is operated by various users of different shapes, sizes, and strengths.

Sound Level: The Noise Levels of Scrubber Dryers in Operation

When using a scrubber dryer in the presence of other workers or the public, the sound level becomes crucial. Typically measured in decibels, an acceptable noise level is around 63 dBA. Machines powered by mains cables usually produce higher sound levels compared to battery-operated ones. However, advancements in technology have led to the availability of exceptionally quiet floor scrubbers, particularly those with interchangeable 'click-in & click-out' battery options. These innovations utilise digital vacuum motors that operate at significantly lower sound levels than older models

Max Area Performance / Productivity Rate :The area that can be cleaned

This information is especially important when dealing with a large floor area that needs to be cleaned within a limited timeframe, typically measured in square meters per hour. Commonly referred to as the productivity rate, this metric indicates how much floor space can be cleaned in a specific duration. However, the figures provided by machine manufacturers may not always be completely accurate or applicable to every scenario the machine is designed for. Several factors must also be considered, including the distance to filling and emptying locations, the operator's speed while using the machine, and the condition of the floor surface. Some areas might need more intensive cleaning, while others may not. Nevertheless, the productivity rate remains a valuable reference when selecting a scrubber dryer.

To summarise, all scrubber dryers are designed to effectively wash, scrub, and dry floors, ensuring that surfaces are clean and safe. Our guide provides valuable insights into the considerations needed when selecting the ideal scrubber dryer for specific needs.

  • For smaller venues with obstacles, opt for a super compact upright machine or a slightly larger compact model.
  • For larger areas, such as halls or concourses, choose a walk-behind machine with a tank capacity of 40 liters or more and a scrubbing width of 500mm.
  • For extensive cleaning or multiple large areas, a ride-on scrubber dryer is the best choice.

Selecting a scrubber dryer is a significant decision, as efficient floor cleaning is crucial in any industrial or commercial cleaning routine. At MK Floortec, we possess over 40 years of experience in advising which professional floor cleaning machines are best suited for various types of buildings, floor spaces, and applications. Our scrubber dryer portfolio addresses every floor cleaning requirement, both large and small. Our online store features detailed product overviews, quick specifications, and comprehensive information. Our team is readily available to assist with all your scrubber dryer floor cleaning needs. Contact Us Here